Integrated architecture

Integrated architecture is a concept that brings together the complete solution for the automation of a process, a plant area or a complete area, includes the complete solution of automation hardware and components, motor control center, variable speed drives, communication networks, data center and control room operating stations.

ECN Automation is certified as a solution partner to design and develop automation, safety and process information solutions based on Rockwell Automation technology.

Integrated architecture example




Logix PLC Platform

The Logix platform includes ControlLogix, CompactLogix and GuardLogix controllers. These PLCs are used for process automation and safety in plant areas, complete plants or machines.

The programming and design of applications in the Logix family is done with Studio 5000 software from Design Suite.

At ECN Automation we have carried out more than 2,500 automation projects on Rockwell platforms. Our engineers are constantly updated in this technology, which ensures a perfectly dimensioned system for the application, optimal programming for the use of hardware and software resources, obtaining a system with the best performance for the productivity and safety of your process.

ControlLogix Large Process Automation

ControlLogix SIL 2 Process Safety

CompactLogix MID Process Automatio

Compact GuardLogix Machine Safety

ControlLogix

The ControlLogix system is designed for automation of large processes such as plant sections or complete plants; For discrete, sequential, continuous control, complex applications and advanced control.

A simple ControlLogix system consists of a separate controller and I/O modules in a chassis. For a more complete system, the following arrangements can be made:

  • Multiple controllers in one chassis
  • Multiple controllers linked over networks
  • Inputs and outputs on multiple platforms that are distributed in many locations and connected through multiple I/O links
  • Select ControlLogix products are available with a conforming coating that adds a layer of protection when exposed to corrosive environments

ControlLogix SIL 2

The ControlLogix SIL 2 system is designed for process automation based on a comprehensive level of safety (SIL) for critical processes in which the degree of risk must be reduced through the safety function.

Applications in:

  • Boilers
  • Reactors
  • Gas and fire
  • Emergency shutdown
  • Oil and Gas
  • Power generation

CompactLogix

The CompactLogix system is designed for the automation of specific processes in a plant or for the operation of machines for discrete, sequential and continuous control.

GuardLogix

The GuardLogix system is designed for the safe operation of machinery, safeguarding the interaction of the operator, maintenance personnel and personnel in transit around it.






Graphical operating interface Panel View

The operating interfaces are graphic screens designed for factory assembly through which the operator views the process, monitors conditions and performs operating actions. Depending on the process to interact, be it a machine directly, a complete production area, or the capacities of graphics, memory or screen size, there are several versions of Panel View:

  • PanelView 5000 Graphic Terminals
  • PanelView Plus 7 Graphic Terminals
  • PanelView Plus 6 Graphic Terminals
  • PanelView Plus 6 Compact Graphic Terminals
  • PanelView 800 Graphic Terminals

PanelView Family






Programming platform Design Suite

Software suite for programming, configuration, design and emulation of the Rockwell Automation Logix and Panel View platform.

Design Suite components:

  • Studio 5000 Logix Designer
  • Studio 5000 View Designer
  • Studio 5000 Architect
  • Studio 5000 Application code manager
  • Studio 5000 Logix emulate
  • Studio 5000 Simulate Interface

Studio 5000 Logix Designer

Software suite for programming, configuration, design and emulation of the Rockwell Automation Logix and Panel View platform.

Studio 5000 View Designer

It is the design and programming environment for the family of operator terminals, Panel View, at all levels, contains libraries that streamline and standardize development.

Studio 5000 Architect

It is the environment you need to kickstart the initial build of your system for your control and display applications.

Studio 5000 Application code manager

It is a tool that allows more efficient project development with reusable code libraries.

Studio 5000 Logix Emulate

It is a tool that allows simulation to be able to validate, test and optimize the application code regardless of the hardware.

Studio 5000 Simulate Interface

It is a tool that allows you to connect controllers, physical or emulated, with simulation and modeling tools to allow virtual commissioning and model-based design.






Switches ethernet industrial Stratix

EtherNet / IP networking solutions provide plant-wide networking systems using open industry standard networking technologies. They enable real-time information and control in discrete, continuous, batch, security, drive, motion, and high availability applications. The EtherNet / IP network connects devices such as motor starters and sensors to HMI devices and controllers. Supports industrial and non-industrial communications on a common network infrastructure.

Stratix 2000

They are ideal for small control networks. These small switches are industrial grade, require no configuration and use non-redundant UTP single cable connections and do not have fiber optic ports.

  • Unmanaged switch
  • No configuration required
  • Capacity of up to 16 ports
  • Combination of Gigabit Ethernet and SFP ports

Stratix 2500

Switches for small control applications where some configuration is required.

  • Assign IP address
  • SNMPv3
  • Create Vlans
  • STP
  • Download backups
  • Slightly manageable

Stratix 5400/5410

They enable Layer 2 switching and Layer 3 routing, using a combination of Gigabit Ethernet (GE) with Power over Ethernet (PoE), GE fiber ports, and Ten G. Additionally, this switch offers DLR with three-ring support, which allows more devices to be connected at the cell / area zone level for greater flexibility in network design such as network translators (NAT).

  • Offers a full Gigabit platform
  • Access switching capacity
  • Supports multiple high-performance network resiliency protocols
  • 19-inch rack-mountable design
  • Use the Studio 5000® Add-on Profiles
  • Includes Cisco technology

Stratix 5700

Manageable Layer 2 switches for medium-sized applications, allow device integration up to the connection to a higher layer.

  • Allows a device level ring architecture (DLR)
  • Network Address Translation (NAT) functions
  • Power over Ethernet PoE
  • Use the Studio 5000® Add-on Profiles
  • Protection of access at software level

Stratix 5800

Industrial managed Ethernet switch that offers gigabit performance, supports a wide variety of modular designs that support copper, fiber, and Poe expansion modules, and is available with Layer 2 or Layer 3 routing firmware options.

  • Offers fixed and modular options for up to 26 ports
  • Includes a wide variety of copper, fiber and PoE options
  • Supports Layer 2 access switching and Layer 3 routing
  • Supports IT and OT configuration
  • IEC 62443-4-2 certification after complying with the global cybersecurity standard
  • Cisco IOS-XE operating system

Stratix 5950

Manageable Layer 2 or Layer 3 switch that combines multiple security functions with enhanced features in a single device to help protect your industrial automation infrastructure.

  • Security Appliances
  • Access control to ports by software
  • Threat detection
  • Deep Packet Detection (DPI)
  • Prevents possible malicious traffic between devices

Stratix 8000

Modular Layer 3 Managed Switches using the current Cisco® Catalyst® switch architecture and feature set, along with powerful configuration tools, providing secure integration with the IT-level management network

  • Available with copper, fiber, SFP, and Power over Ethernet (PoE) expansion modules
  • Configuration by command line interface (CLI), CNA and device manager
  • Default configurations for industrial automation and Ether Net / IP TM devices (Global and Smartports)
  • The Add-on Profiles (AOPs) of Studio 5000 TM Batch Designer
  • Predefined Logix tags are included for diagnostics
  • FactoryTalk® View templates for status and alarm monitoring
  • Provides removable CompactFlash card that stores configuration
  • Available in 6 or 10 port versions
  • PoE expander modules





IntelliCENTER® Motor Control Center

IntelliCENTER® software provides the ultimate window to your Motor Control Center (MCC). The software puts both real-time diagnostics and MCC documentation at your fingertips to maximize the performance of your MCC and related equipment.

Graphical views of individual MCC units display device data and allow you to quickly view critical status information. The Integration Wizard feature allows you to automatically create an I / O tree in the Studio 5000 environment or auto populate meter data in FactoryTalk® EnergyMetrixTM using information from the IntelliCENTER software. IntelliCENTER® Energy provides automatic and preconfigured factoryTalk EnergyMetrix configuration for intelligent motor control devices in the motor control center.

Characteristics:

  • Elevation view provides a graphical representation of the entire MCC line
  • Status indicator shows the condition of each motor controller
  • Monitor view shows an overview of the monitored MCC and allows you to change configuration parameters
  • Custom documentation views for your MCC include manuals and wiring diagrams, spare parts list
  • The event log records and stores events that occur with the MCC
  • Integration Wizard seamlessly integrates IntelliCENTER® MCCs into Studio 5000TM programming software and automatically generates IP address labels and settings for devices on the MCC
  • IntelliCENTER Energy provides automatic, pre-configured FactoryTalk® EnergyMetrixTM configuration for devices on the MCC and displays real-time energy consumption and historical trends for all smart devices directly from the IntelliCENTER software

CenterLine 2500 IEC

CenterLine 2100 NEMA

Configuration Software






PowerFlex variable speed drives

PowerFlex drives provide ease of use, application flexibility, and high performance. They include multiple hardware and control options, as well as built-in security features. These drives are ideal for a wide variety of motor control applications, including pumps, fans, and conveyors. With dual port EtherNet / IP communication for ring, line and star topology. Plus Device Level Ring (DLR) functionality to provide fault tolerant connectivity and high drive availability.

General description:

  • Power supply ratings:
    • 200...240V: 0.37...132 kW / 0.5…200 Hp / 2.2…477 A
    • 380...480V: 0.75…1400 kW / 1.0…2000 Hp / 2.1…2330 A
    • 600V: 1.0…1500 Hp / 1.7…1530 A
    • 690V: 7.5…1500 kW / 12…1485 A
  • IP00 / IP20 NEMA / UL open type, IP54 NEMA / UL Type 12
  • The optional dual-port EtherNet / IP module lets you take advantage of EtherNet / IP networks, minimize the number of managed switches, and reduce cabling needs by using device-level ring (DLR) networks
  • Automatic Device Configuration (ADC) allows Logix controllers to detect that a drive has been replaced and automatically download all configuration parameters
  • V / Hz control, vector control with FORCE technology, sensorless vector control and permanent magnet motor control
  • Built-in motion on EtherNet / IP makes it easy to configure and control drives by using profiles and instruction sets built into the Studio 5000 Logix Designer® application
  • Predictive diagnostics to increase the life of cooling fans and relay outputs
  • Configuration and programming using the comprehensive LCD Human Interface Module (HIM), DriveTools SP software, or Connected Components Workbench software
  • Enables easy integration using the built-in EtherNet / IP port and five optional slots that support feedback, I / O, safety and communications modules and a 24V auxiliary electrical DC power supply

Compact-class type AC low voltage drives

Architecture-class low voltage AC drives






SMC Flex Solid State Starter

SMC Flex soft starters are available with a current range from 5 to 1250 A. They offer integrated bypass and flexible communications with advanced protection, diagnostics and performance.

General description:

  • Power supply ratings: 5 A to 1250 A
  • Uses nominal AC voltages from 200 to 690 V, 50/60 Hz
  • Includes nine start and stop modes
  • Includes three low speed modes
  • Offers brake control and pump control options
  • Provides built-in electronic motor overload protection
  • Provides a bypass / run contactor with built-in silicon-controlled rectifier (SCR)
  • Provides built-in multi-language, backlit LCD display for programming and monitoring
  • Offers optional communication modules that support multiple networks
  • Programming via Connected Components WorkbenchTM software
  • This product is designed for many applications including compressors, chillers, pumps, conveyors, and crushers

Solid State Starter SMC Flex