Manufacturing and medical devices

Population growth, the increase in health expenditure, the incidence of chronic diseases, the development of the manufacturing industry and the acquisition of new technologies are factors that contribute to an increasing dynamism in the production of medical devices. For efficiency and energy savings in the manufacture and production of these, they are important.

Manufacturing Execution System MES

MES system will allow you the control and global management of the information of all your production plants and the perfect integration of the data with your ERP. It integrates the different modules of the solution in an environment that is easy to use and quick to implement, where valuable information can be displayed to make timely decisions.

Modules

Production control

Quality and traceability

SCADA

Dashboards

O.F. Planning

Rolling Mill Management

Production

  • OEE
  • Poka Yoke
  • Productivity
  • Value Stream Map
  • Kaizen
  • Kanban
  • Tak Time
  • JIT

Quality

  • YIELD
  • Check Do Check
  • CTQs
  • Audits

Maintenance

  • TPM
  • MTBF
  • MTTR
  • ANDON
  • Failure Mode and Effects Analysis (FMEA)

Traceability

  • 5s
  • Root Cause Analysis
  • Layered Process Audits (Auditoria por Capas) LPA

MES Solutions

OEE Production

Global control and management of your factories, fully integrated with your ERP, the solution uses automatic data capture from any machine or sensor to obtain objective, reliable and real-time data.

Energy efficiency

In a simple system for registering parameters or variables that vary over time. The system communicates with any industrial device that has a communications output or a voltage or current output.

Predictive Maintenance

It assesses the state of the machinery and recommends intervening or not depending on its state, which produces great savings.

Traceability

It allows the management of manufacturing batches, raw materials, semi-finished products and the final product.

Business intelligence

BI centralizes information for a simple structure, creating dynamic screens and reports based on customer needs.

Quality

Quality management system that will allow you to have a reliable and fast control of all the information in your department.




Characteristics

  • Database independent, including SQL Server and Oracle as the most standard
  • Open source solution that allows you to expand the functionalities without limit
  • Includes the most modern R.A.D. (Rapid Application Development) for rapid programming of the extensions required by each project
  • Includes editors integrated in the same application: screen editor, database editor, query editor, view editor, formula editor, graphic editor, and Visual Basic .NET source code editor
  • Integration of the tool for editing reports
  • Microsoft Thin-Client technology that does not require any installation on client computers, thus reducing deployment and version upgrade time
  • Web Server for viewing and automatic publication of reports
  • Microsoft .NET Framework environment compatible with all Microsoft 32 or 64 bit operating systems



Benefits

  • Average OEE improvement 15%
  • Increase equipment uptime 30%
  • Reduction manufacturing cost 10%
  • Quality improvements 20%
  • Reduction in maintenance cost 25%
  • Improvement in workforce efficiency 25%
  • Reduction in unplanned downtimes 20%



Compatible on any type of device

Monitors

Tablet

Smartphone

Boiler Efficiency

Whether determining the current performance of your existing boiler equipment, optimizing plant operation, or evaluating flue gas consumption, you can rely on our experience and industry knowledge. Improvement of boiler control and plant safety through advanced measurement and monitoring solutions. Efficiency through compliance and cost per consumption unit.

System advantages:

  • Combustion efficiency, fuel savings
  • Consumption totalizers such as fuels, steam generated, as well as what each area consumes
  • Control of polluting emissions to the environment COx and NOx

Steam

Compressor Efficiency

The use of meaningful KPI indicators keep operators informed, as well as management. This energy management can be done constructively. Since up to 85% of the total costs of a compressed air system are mainly energy costs.

To determine the efficiency, we have:

  • Assess compressors and optimize their use
  • Assess the improvement of the system's performance, normally the plants present a leak rate of 20-30% of the productive capacity of compressed air. In well-maintained systems, such loss can be reduced to less than 10%

Using flowmeters at different points in the system, implemented this solution we can:

  • Detect and repair breaks or leaks
  • Avoid operating losses
  • Avoid running the compressor for long periods
  • Reduce maintenance tasks and increased unplanned downtime
  • Avoid having to add a second compressor unnecessarily

Energy solutions - compressed air applications




ECN Automation
offers comprehensive solutions.

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